How We Manufacture Your Custom Metal Badges
In-house production in India: CNC die cutting, hydraulic striking, 3D alloy casting, jewel plating, hand enamelling, and piece-level QC.
The 8-Step Manufacturing Process
Rigorous Standards at Every StageArtwork & 3D Proofing
Vector artwork scaling, 3D relief digital rendering, and Pantone colour matching for sign-off.
CNC Mould & Die Cutting
High-precision steel cavity cutting using Japanese CNC engravers to ensure exact artwork fidelity.
Die-Striking & Casting
Hydraulic die-striking (brass/copper) or zinc alloy pressure casting to form raw badge bodies.
Trimming & Hand Polishing
Edges are deburred, filed, and hand-buffed to achieve mirror-smooth surfaces.
Electroplating
Multi-stage electroplating in gold, nickel, silver, antique brass, or black nickel.
Enamelling & Printing
Color infill using soft enamel, baked hard enamel, or screen printing with UV epoxy resin.
Inspection & QC
Piece-by-piece inspection under magnification for finish purity, color accuracy & attachment strength.
Assembly & Dispatch
Fitting safety pins, clutch backs or magnets, individual poly-bagging & express dispatch.
Manufacturing Capabilities
Die Striking, Casting, Enamelling & PlatingDie Striking & Stamping
High-tonnage hydraulic striking for sharp 2D/3D relief in brass, copper and steel.
Gravity & Die Casting
3D zinc-alloy casting for complex dimensional emblems, car crests and heavy medals.
Photo Etching & Milling
Chemical etching for delicate artwork, ultra-thin line work and flat crests.
Jewel Electroplating
In-house 24K gold, bright nickel, antique brass, silver and black-nickel plating.
Soft & Hard Enamel
Precision hand-filled enamel and baked hard enamel polished to jewel brilliance.
Offset Print & Doming
HD multi-colour screen printing sealed under crystal-clear UV epoxy doming.
Hardened CNC Steel Tooling & Hand QC
Every bespoke design receives a hardened high-carbon steel die or multi-cavity mould cut to exact artwork specs. Every production batch undergoes piece-by-piece inspection for plating thickness, enamel fill purity, and attachment durability before packing.
- Custom CNC die & 3D mould cutting
- Accurate Pantone (PMS) enamel colour matching
- Piece-level surface & fitting inspection
- Custom gift box & backing card packaging
Have Artwork? We’ll Turn It Into Metal Badges.
Send your vector logo or sketch directly to our production engineers on WhatsApp for an immediate digital proof and quote.